Loading Bay Specification (Double Deck Trailers)
Dock Levellers (covering bed height range 450 up and 500 down)
Electrically controlled Stertil-Stokvis Hydraulic Dock Leveller with telescopic lip, model - HQ 4020, size 2000 mm wide x 4000mm long x 900 deep and fitted with a 600mm long telescopic lip. Rated loading capacity 6000Kg.single axle loading (based on the EN1398 statement that 100% of the load to be calculated on the front axle) Colour to be blue Ral 5020 or black Ral 9011. The top plate, lip and "T" beam sections are manufactured from FE –510D high tensile steel. A 4-point hinge system at the rear of the platform is to provide support and stability. Automatically operated TWIN cross traffic safety support legs with rubber shock absorbers to reduce noise which support the unit and a fully rated load without reliance on lip saddles/catchers, in the cross traffic position. The platform has the ability to twist upto 125mm without creating a tripping hazard at the rear. Brush weather seals. Panic-Stop facility to prevent freefall in the event of vehicle pull away. Emergency stop to comply with EC directives. Integral fixed maintenance support strut and full range safety toe guards. Fully compliant to EC directive EN1398.
Doors and dock levelers to be operated from a combined single control panel
Dock Bumpers
Below each dock access 2-no heavy duty rubber dock bumpers ref R45-20-15 (450mm x 200mm x 150mm deep) bolted to 10mm thick plates cast into dock face for added strength.
Traffic Lights
240v DC LED 140 mm Dia. traffic light system, guaranteed for 5 years. To consist of red and green LED lights mounted behind a polycarbonate lens and housed in a single high-density polyethylene black casing, fitted with visors. Rated to IP65 mounted externally beside each dock shelter on the reversing drivers side fully compliant with BS 873 standard. Internal repeater lights mounted in face of combined control panel.
Dock shelters
A Stertil-Stokvis WL 574 shelter is to be installed to each dock leveller opening. To cover a vehicle range of 4880mm down to 4180mm. Collapsible aluminium frame construction with fibre struts for added strength. Front flaps manufactured from heavy duty 3mm thick (3500gms/m2) PVC material with side and head frames clad in either black or white vinyl. The top section of the shelter to be designed to assist water drainage to sides.
Size 3500mm wide x 4000mm high (front) x 600 projection. (based on a 1200 mm high dock)
Dock Lights
K1070 dock lights to illuminate the internal section of the trailer. To be swinging arm type with a robust PVC cowling, light fitting to include a transformer to reduce supply down from 240v. Bulb to be halogen long lasting 12 volt
Dock Doors
Doors to be Stertil-Stokvis model Thermadoor 545 to consist of electrically operated insulated vertical lift with low level springs for ease of maintenance. The rigid panels to be manufactured from two skins of galvanised steel, infilled with expanded polyurethane foam, designed to give a U-value of 0.4 W/m2K. A continuous thermal break is to be provided between inner and outer skins. EPDM seals to be fitted to the top, bottom and sides of the door to prevent rain penetration and minimise draughts.
Size to give a clear opening 2860mm wide x 3500mm high ( Note: structural steel size 3000mm wide x 3570mm high if 70mm insulated cladding returns around door jambs/soffit).
Compliance with BS EN 12453: 2001 (requirement for safety in use of power.) and BS EN 12604: 2000 (mechanical aspects). Side frames shaped as hand guards. To include 2-No. double glazed windows in the 3rd panel. External colour to our standard range of colours, internal Light Grey Ral 9002.
Wheel Guides
Below each dock access cast into the service yard, 1-pair of 2000mm long x 168mm dia high profile galvanized steel tubular wheel guides with flared entrance for ease of parking.
Dock levellers designed for tailgate slots to all bays.
Level Access Doors
Doors to be Stertil-Stokvis model Thermadoor 545 to consist of electrically operated insulated vertical lift with low level springs for ease of maintenance. The rigid panels to be manufactured from two skins of galvanised steel, infilled with expanded polyurethane foam, designed to give a U value of 0.4W/m2K. A continuous thermal break is to be provided between inner and outer skins. EPDM seals to be fitted to the top, bottom and sides of the door to prevent rain penetration and minimise draughts.
Size to give a clear opening 4000mm wide x 4800mm high ( Note: structural steel size 4140mm wide x 4870mm high if 70mm insulated cladding returns around door jambs/soffit).
Compliance with BS EN 12453:2001 (requirement for safety in use of power) and BS EN 12604:2000 (mechanical aspects). Side frames shaped as hand guards. To include 3-no double glazed windows in the 3rd panel. External colour to our standard range of colours, internal Light Grey Ral 9002.
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